LED Systems monitor retrofit

Tired of wondering if that needle on the old systems monitor is really telling you something?  Tired of walking into a pile of doodee in the bathroom floor because the holding tank was full and you washed too many dishes?  Rip that old looser out of the wall and get one of these.    Its cheap ($75), easy to wire (use existing wiring) and it does away with those @#$% original float senders that didn't work very well when they were new in the first place.  It will read using 4 colored LED lights 2 holding tanks, 1 fresh water tank, the LP tank and battery voltage all with their own readout scale.  It has a momentary read rocker switch and a water pump switch which can be wired to make it a continuous read switch for the monitor system if you already have a water pump switch.  For you Royale, Birchaven and other Transmode guys, this panel is good and bad.  It will read the gray and black tanks but the physical mounting will be a bit more challenge in that the original monitor system is incorporated with the generator remote and other control circuits, it can be done its just requires a bit more thought.

The first step is to build a mounting panel for the unit.  It is @ 1/3 the size of the original unit so you will need to build a panel to cover the hole and mount the new unit in it.  Panel build 1.jpg (61349 bytes)   I used 1/2" plywood.  The hole is cut in the middle of the panel but could easily be offset to make way for other switches or meters.  Panel build 2.jpg (53564 bytes)   After the panel is cut and fir correctly, I laminated the panels.  One gets a gray panel, the other white.  Panel build 3.jpg (63440 bytes)   The monitor brackets are screwed to the new panels and we're ready to wire them up.   There are 5 wires (original) to hook up. 12 volt hot and ground then one to the LP tank, one to the fresh water tank and one to the holding tank.  Not rocket science!   wired.jpg (56748 bytes) I connect the yellow water pump output to the power feed from the momentary switch so for the 3 tanks to install.  The LP is easy, actually you are done it is hooked up the same as it was originally.  The holding and fresh water tanks get 4 3/8" hole drilled and rubber well nuts inserted senders in.jpg (76600 bytes).   The wires tied to the well nuts go to the divider network (little black cylinder at the bottom of the pic.  The divider network sends a different resistance to the panel as water reaches the well nuts.  The well nut are usually staggered fart  it will allow the panel to stay on or have a momentary visual, and this is done.  Next we have the sendersher apart than you see here but we were unable to get the drill in the area of the tank to spread them out.  Finally the divider network is tied to the original sender wire which has been tied to the panel - now this part is done.  Only one thing left to do, Complete.jpg (47711 bytes) push the test button and watch for smoke!   Well, you should run water in the fresh tank and watch the panel record that, then pump that water into the holding tank and see things go up and down.  See, that wasn't so bad now was it!  As you can see, there is plenty of room in the mounting panel for additional switches, meters and other important stuff.

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